Process Data Collection and SPC Program Design

We design the data collection and SPC program that turns gage readings into process decisions — and for the right applications, closes the loop automatically.

Collecting measurement data is the easy part. The hard part is building a program where that data actually drives action — where your team knows what to watch, when to intervene, and what to do when a trend starts before it becomes a reject.

Most SPC programs fail not because of the software, but because the control points, chart types, and response rules were never properly matched to the process. Data accumulates. Dashboards get ignored. Adjustments still happen by gut feel.

ICS works with quality and manufacturing engineers to define the data collection requirements, select and implement the right SPC software for the application, and build the program around your actual process behavior. For manufacturers ready to take the next step, we also design closed-loop feedback systems — where measurement output drives automatic machine correction, removing the human delay from the control loop entirely.

Whether you're building from scratch, preparing for an AS9100 or NADCAP audit, or trying to actually use the data your measurement system is already producing, we scope it, specify it, and get it built.

Quality & Measurement